AT A GLANCE
Big, highly dynamic sound
Dig those ear pads
Lacks mike and phone controls
MrSpeakers dared to go where no headphone manufacturer went before and used 3D printing technology to make a better-sounding headphone.
While MrSpeakers’ Alpha Dog may be the first high-end headphone to fully exploit 3D printing technology, the original intention was to speed the development process, and then make injection-molded plastic ear cups. But as MrSpeakers owner Dan Clark revised and refined the design, he realized it would be more cost effective to 3D-print his production headphones’ double-walled ear cups and added an intricate lattice to the printing process to increase the ear cups’ rigidity. He took the next step and bought enough 3D printers to keep quality control in-house. After the ear cups are printed, they’re chemically polished, hand sanded, sealed, primed, and finished with automotive-grade paint.